Twin Screw Puffed Extruder Machine on Sale-manufacture,factory,supplier from China

When operating a twin-screw extruder, it should be maintained on time. The maintenance process is carried out after the twin-screw extruder runs continuously for 2500-5000h and shuts down. The screw is extracted to inspect, measure and identify the wear condition of the most critical components, replace the components that have reached the specified wear limit as soon as possible, and repair the damaged components . The maintenance standard of the reducer of the twin-screw extruder is the same as that of the ordinary standard reducer.

When using a twin-screw extruder, the twin-screw extruder needs to install the device correctly, so that it can save energy and time during production.The twin-screw extruder is fully automated from batching, extrusion, puffing, molding, core sandwiching, cutting, spraying to finished products at one time. The production line has the characteristics of many optional models, flexible equipment configuration, wide range of raw materials, many types of products, and simple operation.

Working Principle of Twin Screw ExtrusionAfter a certain amount of pulverization, the material with a certain water content is fed into the extruder cavity, so that the material will undergo mixing, shearing, A series of complex continuous processes such as melting, curing and sterilization. Because there is a certain air pressure difference inside and outside the barrel, the moment the material is extruded, the external pressure it is subjected to is reduced to normal pressure, so that the material is instantly puffed.

Series double screw extruder introduction:1, mainly by the feeding system, extrusion system, rotary cutting system, heating system, lubrication system, control system.2, extruder feeding system, main drive system, rotary cutting system all adopt frequency control, strong power, smooth operation, power saving.3, automatic lubrication, forced cooling, to ensure the safe operation of the extruder and prolong the life.4, screw alloy material, through special processing, high strength, wear resistance, increase the service life.5, according to different products, with different structure and length

The advantages of our twin screw extruder:1. Double screw snack extruder adopts side forced feeding technology, which increases the integrity of the material and greatly increases the output. The position and shape of the feed port also have a great influence on the feed efficiency. Under the same parameters, the feed area increases and the output increases. For the same inlet area, rectangular section has greater feed efficiency than circular section. The use of side twin screw feed is also based on such a consideration.2. Twin screw extruder has strong self-cleaning ability.

Twin screw extruder to keep clean can produce better products, keep clean can also reduce the occurrence of failure rate, ensure the continuous production, twin screw extrusion equipment maintenance basic elements - inspection, cleaning.The inner wall of cooling water pipe attached to twin screw extrusion equipment is easy to scale, and the outside is easy to rust and corrosion. The maintenance should be carefully checked.

The twin-screw extruder has the advantages of strong adaptability, sliding conveying and self-cleaning, but its structure is complex, the cost is high, and the corresponding maintenance and operation costs are also high. Therefore, twin-screw extruders are generally used in the production of high value-added aquatic and pet feeds, such as the production of eel, soft-shelled turtle and juvenile fish feed, because the prices of these products in the market are sufficient to return the manufactured products of twin-screw technology.

Twin screw extruder is developed on the basis of single screw extruder. Two screws are placed side by side in the barrel of the twin screw extruder. According to the meshing degree of the two screws can be divided into mutual meshing type and non-meshing type. According to the rotation direction of the two screw shafts, it can be divided into reverse rotation type and co-rotation type.(1) meshing twin screw: Because the meshing gap of the meshing screw is very small, the material has the ability of forced conveying, not easy to produce backflow, leakage phenomenon.

There is only one screw in the barrel of the single screw extruder, it is by the friction of the screw and the barrel of the material to transport materials and form a certain pressure. In general, the friction coefficient between the material and the barrel is greater than that between the material and the screw. Otherwise, the material will be wrapped in the screw together to rotate and not play the role of forward propulsion.Screw is divided into three sections: feeding (feeding) conveying section, compression melting section, metering homogenization section.

How it worksObviously, the material will flow from the high pressure area to the low pressure area in two directions: one is that the wear of the square screw will be reduced as the screw rotates, and the material will be transported, sheared, mixed and heated by the barrel shell in this way.Under the action of high pressure, it is matured and then squeezed out of the cylinder.The counter-rotating twin-screw extruder generally uses two screws with the same size but opposite thread directions.